Laser powder bed fusion of anisotropic Nd-Fe-B bonded magnets utilizing an in-situ mechanical alignment approach

New publication

2023/07/31

K. Schäfer, R.G.T Fim, F. Maccari, T. Braun, S. Riegg, K.P. Skokov, D. Koch, E. Bruder, I. Radulov, C.H. Ahrens, P.A.P. Wendhausen, O. Gutfleisch
J. Magn. Magn. Mater. 583, 171064 (2023).

Nd-Fe-B bonded magnets are an important class of permanent magnets, employed in many technological sectors. Additive Manufacturing enables the fabrication of net-shape bonded magnets with complex geometries, allowing to tailor their magnetic stray field specifically for a given application. Here, we present a technique to fabricate anisotropic bonded magnets via Laser Powder Bed Fusion (LPBF) by utilizing the mechanical alignment of anisotropic particles in a single step. Anisotropic bonded magnets were fabricated using a mixture of anisotropic Nd-Fe-B powder (MQA-38–14) and polyamide-12 (PA12). This magnetic powder consists of ellipsoidal particles, where the easy magnetization axis is distributed perpendicular to their longest side, and the mean aspect ratio of 3:1 can be exploited to generate magnetic texture. Depending on the particle size used as feedstock, the degree of alignment can be tailored.

Link for 50 days free access:

https://authors.elsevier.com/a/1hUfH_6xgg8pEg

DOI: 10.1016/j.jmmm.2023.171064